-Metal Tube Greenhouse Construction: Design-Install Guide & Samples
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-This greenhouse frame is constructed from 16 gauge, 1-1/2" square, galvanized steel tube.
-All angle and straight cuts were made and then the tube was painted. Next, 4" to 6" lengths
- of pressure treated 2x2's were tapped into ends of tubes and cut off flush with end of tube.
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-Tube end to be attached to the foundation is left open.
 
-For attaching studs to foundation, 1-1/2" square (actual size) treated blocks were fastened
-to foundation board with deck screws, via a pre drilled hole in the center of the block.
-See Framing layout for Polycarbonate for proper spacing.
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-Joinery was done by first drilling into steel and pinning wood blocks to tube ends with set
-screws. Next tubes are drilled prior to setting galvanized deck screws at key locations for
-secure attachment of joints
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-Wood ledger board is set at upper end of roof for convenient attachment of rafters.
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-Top plate of front wall is actually a flat steel bar that is fastened to inner surface of tubes.
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-L-shaped deck clips were used at corners for additional reinforcement. We recommend
-clips at both sides of studs, where stud attaches to foundation board. s is
-an important addition to ensure structural stability, and is a key factor for code approval.
-A little over design never hurts. Polycarbonate is a covering material and is not structural.
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-The most labor intensive part of process is cutting the tube& drilling for screw placement.
-The end result is a narrow profile structure that will not be effected by moisture.
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-Another option is mill finish, or prefinished, 1.75" square aluminum tube with 1/8" wall thickness.
-2x2 will slide into the tube easier than with steel. One idea is to coat the inner walls of the tube
-with an exterior grade construction adhesive, slip in the 2x2 and let dry overnight. Liquid Nails
-brand is available at lumberyards. Use same approach with 2x4 inserts & proper sized tube.
Note: The above mentioned construction techniques have been relayed to us by the builder. Sundance Supply has not built a structure of this design and can not confirm strength of design or ease of construction. Quality of craftsmanship and joinery design will effect strength of structure. Following our procedures for attaching polycarbonate to the frame will ensure a proper strong covering, but in no way can we ensure the integrity of your frame construction. As usual, we recommend applying for a building permit. The plan review and inspection process will typically provide necessary structural safeguards. Best of luck with your project.
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